THE ART OF RECORDING

Part 1 - Part 2 - Part 3 - Part 4

Part 4. AUDIO TRANSFORMER DESIGN

Procedure:

In all cases, the transformers were first wired with miniature MOGAMI shielded cable to NEUTRIK XLR connectors so they could be bench tested and measured.

The bench tests used square waves at 10Hz, 1kHz and 10kHz fed via a 50 Ohms output impedance TEKTRONIX CFG250 into the transformer's "primary" and the input/output monitored on a TEKTRONIX 465B Scope. No "loads" were used.

Measurements were made using a MCP BR2822 LCR Meter and checked on a MARCONI Universal Bridge TF2700.

The listening/recording tests were done using a METAXAS DVD Player connected [Van Den Hul Mic Hybrid cable] to a modified METAXAS AMI48 TRIBUTE Prototype Mixer . The modification was that the transformer signal path was detoured to the mixer side panel and terminated with Neutrik XLR panel plugs/sockets. This allowed us to insert a pair of the "Transformers Under Test" into the signal path quite easily.

The Mixer output was connected via Van Den Hul Mic Hybrid cable to our METAXAS WOLF ADC converter. The ADC SPDIF output was fed into the BNC SPDIF input of a Sound Devices 744T and recorded as a 24bit/96 wav. The resulting recordings were encoded as a 24b/96k AUDIO DVD using Minnetonka Software and the DVD was dubbed to a TASCAM 20bit CD4U burner to convert the 24b/96k files to 16b/44.1k.

Here is a VIDEO which goes over the bench tests of the transformers [11min 18Mb]:

http://www.reel2reel.tv/transformer/part3.wmv

Hi-Rez version of the same video [106Mb]:

http://www.reel2reel.tv/transformer/part3SD.wmv

 

The Comparisons:

All these samples are 16bit/44.1k

Originals:

MARTIN BREEZE [Jazz-Male Vocals] ~ 50Mb

http://www.reel2reel.tv/transformer/01_Breeze_Original.wav

HANDEL'S MESSIAH [Female Vocals/Orchestra] ~ 25Mb

http://www.reel2reel.tv/transformer/02_Messiah_Original.wav

NOTE: These tracks start with Pink Noise to set the level.

1. Metaxas No.5MU

http://www.reel2reel.tv/transformer/03_Breeze_Metaxas_5MU.wav

http://www.reel2reel.tv/transformer/04_Messiah_Metaxas_5MU.wav

2. Lundahl 1538XL

http://www.reel2reel.tv/transformer/05_Breeze_Lundahl_1538XL.wav

http://www.reel2reel.tv/transformer/06_Messiah_Lundahl_1538XL.wav

3. Jensen JT-16B

http://www.reel2reel.tv/transformer/07_Breeze_Jensen_JT-16B.wav

http://www.reel2reel.tv/transformer/08_Messiah_Jensen_JT-16B.wav

4. UTC A11

http://www.reel2reel.tv/transformer/09_Breeze_UTC_A11.wav

http://www.reel2reel.tv/transformer/10_Messiah_UTC_A11.wav

5. Metaxas No.5RM

http://www.reel2reel.tv/transformer/11_Breeze_Metaxas_5RM.wav

http://www.reel2reel.tv/transformer/12_Messiah_Metaxas_5RM.wav

6. Metaxas No.5MU [repeat]

http://www.reel2reel.tv/transformer/13_Breeze_Metaxas_5MUb.wav

http://www.reel2reel.tv/transformer/14_Messiah_Metaxas_5MUb.wav

6. Jensen JT-10KB-DPC "reversed"

http://www.reel2reel.tv/transformer/15_Breeze_Jensen_JT_10_KB_DPCreverse.wav

http://www.reel2reel.tv/transformer/16_Messiah_Jensen_JT_10_KB_DPCreverse.wav

 

The Concerts:

MARTIN BREEZE

You can view a track from this concert to see how the mics/musicians were lined up. I was using Neumann 2xTLM50s in AB and 2xTLM50s in XY:

http://www.reel2reel.tv/transformer/_breez_5-1.wmv

Listen to the huge "weight" in the sound and the "dimensionality" or 3D realism of the instruments. To me this is the key. And this is the problem with many of the commercial transformers I've tried. In general, they knock out the bottom octave [or "bloom"] and flatten the soundstage. Music through them sounds artificial and dry.

MIC INPUT
L- INDUCTANCE
Z- IMPEDANCE
C-i-o
C-Far
TRANSFORMERS
100Hz
1kHz
10kHz
100Hz
1kHz
10kHz
1kHz
1kHz
                 
Metaxas No.5MU [3/8" mu-metal core]                
T1 Primary [input] 44.3H 4.57H -350mH 34.5k 122.8k 22k 219.8pF 414pF
T2 Primary [input] 40H 2.2H -319mH 33.4k 98k 20.2k   473pF
T1 Secondary [Output] 275.5H 29.5H -2.2H 215k 764k 139k   432pF
T2 Secondary [Output] 234H 11H -1.99H 200.2k 507k 126.4k   530pF
                 
Lundahl 1538XL                
T1 Primary [input] 17.1H 698mH -106mH 14.15k 43.8k 6.7k 324.5pF 679pF
T2 Primary [input] 15.95H 1082mH -114.9mH 12.72k 38.9k 7.26k 344pF 697pF
T1 Secondary [Output] 437H 19.3H -2.7H 338k 1.13M 172.9k   589pF
T2 Secondary [Output] 403.7H 27.6H -2.9H 305.6k 1M 185k   630pF
                 
Jensen JT-16B                
T1 Primary [input] 25.28H 4.53H -289mH 19.4k 69.7k 18.3k 266pF 603pF
T2 Primary [input] 22.06H 4.67H -291mH 16.9k 60.2k 18.4k   586pF
T1 Secondary [Output] 101.1H 18.06H -1148mH 78k 279k 72k 238pF 420pF
T2 Secondary [Output] 87.26H 18.7H -1163mH 65k 240k 73.5k   404pF
                 
UTC A11                
T1 Primary [input] 5H -1251mH -13.3mH 3.6k 12.9k 841 74pF 36pF
T2 Primary [input]                
T1 Secondary [Output] 1187H -300H -3.9H 814k 3.3M 245k   31.2pF
T2 Secondary [Output]                
                 
Metaxas No.5RM [1/4" radiometal core]                
T1 Primary [input] 12.9H 3.7H -720mH 10.3k 31k 50.7k 136pF 282pF
T2 Primary [input] 12.17H 3.54H -709mH 9.83k 29.7k 50.4k    
T1 Secondary [Output] 39.7H 14.6H -2.94H 28.9k 124k 202k    
T2 Secondary [Output] 37.86H 14.1H -2.84H 27.5k 119.3k 202.6k    
                 
Jensen JT-10KB-DPC "reversed"                
T1 Primary [input] 39.56H -3.4H -173mH 32.2k 103.6k 10.9k 70.1pF 120pF
T2 Primary [input]                
T1 Secondary [Output] 627H -50.1H -2.8H 504k 1.66M 176.4k   131pF
T2 Secondary [Output]                
                 
OTHER MIC TRANSFORMERS                
                 
Lundahl 1550 "Amorphous Core"                
T1 Primary [input] 8.3H 3H -273mH 6.3k 18.6k 17.2k 230pF 485pF
T1 Secondary [Output] 59.8H 46.2H -4.3H 38.4k 292k 269k   484pF
                 
BEYER TR/BV 352 003 955                
T1 Primary [input] 2.88H 553.4mH 91mH 2.37k 5.89k 17.13k    
T1 Secondary [Output] 26.96H 5.2H 818mH 21k 54k 161k    
                 
                 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary

After recording over 200 concerts over the past 7 years, I wasn't prepared for the very big improvements in sound quality that could be afforded by winding my own transformers. I assumed, like most engineers, that the transformer winding art was sorted by the Jensens & Lundahls of this world. Fortunately it isn't. I'm looking forward to more improvements!

Since the WAVs are 44.1k, I suggest you burn them onto a CD for critical listening. Depending on the quality of your playback system, you will find the differences subtle or revelatory. If your system is up to it, the No.5MU transformer will be simply be MUCH MORE open, deeper, delicate, 3-D, expressive and incredibly musical than the others. You might also be seduced by some of the UTC A11's "magic".

Whilst researching the science of transformer design, I found that most important writings were actually done in the 30's, 40's and 50's with major contributions by engineer/journalist Norman Crowhurst. I've also been very privileged to know and work with local studio maverick Graham Thirkell. Graham has produced everything from tape recorders to his current practise of Studio Acoustic Design. Graham also worked with recording legend - Robert Fine [Mercury Recordings] when in Melbourne setting up Bill Armstrong's AAV studios. Graham's advice has been extremely valuable.

I've included the UTC A11's in the comparison because they are such a "glamorous" sounding transformer. From their measurements, you would normally conclude otherwise. Also, I've measured the ubiquitous BEYER transformer which I removed from my Stellavox tape recorders and mixers as it has been the main brand found in Studers and many German or Swiss machines. Sonically it isn't a match for the others included in the listening tests.

Textbooks will tell you that a good transformer is one which balances all the conflicting factors of impedance, inductance, leakage inductance and capacitance. But it's only when you start varying the windings ratios, wiring sizes, core materials, bobbin sizes, insulation and interleaving materials used, that you realise how important all these factors are to the final sonic outcome.

A good example is the sonic difference between our No.5 MU and No.5 RM. In essence, these transformers share the same windings/interleavings. The only difference is the 3/8" MU features English Mu Metal and the 1/4" RM features US Radio Metal. Yet they sound so different.

The next step will be to wind our first "pure silver" wire transformer. To keep our new Mixer "future-proof", the transformers and gain stages will be modular to allow for regular upgrades.

- Kostas Metaxas [copyright] metaxas at netspace.net.au